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SECTION

SPECIFICATIONS

Engine Specifications

Application
Description (1.0L SOHC)
General Data :
.
Engine Type
Displacement
4 Cylinder (In-Line)
995 cm³
Bore Stroke
68.5 x 67.5 mm (2.70 in. x 2.66 in.)
Compression Ratio
9.3 ± 0.2 :1
Firing Order
1-3-4-2
Cylinder Bore :
.
Diameter
68.5 mm (2.70 in.)
Out of Round (Maximum)
0.005 mm (0.00020 in.)
Taper (Maximum)
0.005 mm (0.00020 in.)
Piston :
.
Diameter
68.465 ~ 68.485 mm (2.695 ~ 2.696 in.)
Clearance to Bore
0.025 ~ 0.045 mm (0.0010 ~ 0.0018 in.)
Piston Rings :
.
Ring, End Gap :
.
Top Compression
0.15 ~ 0.30 mm (0.006 ~ 0.012 in.)
2nd Compression
0.30 ~ 0.45 mm (0.012 ~ 0.018 in.)
Groove Clearance :
Top Impression
0.02 ~ 0.06 mm (0.008 ~ 0.002 in.)
2nd Impression
0.02 ~ 0.06 mm (0.008 ~ 0.002 in.)
Piston Pin :
.
Diameter
16.995 ~ 17.000 mm (0.6691 ~ 0.6693 in.)
Pin Off-Set
0.4 ~ 0.6 mm (0.016 ~ 0.024 in.)
Camshaft
.
Lift Intake
5.42 mm (0.213 in.)
Lift Exhaust
5.38 mm (0.212 in.)
End Play
.
Journal OD
.
No. 1
43.425 ~ 43.450 mm (1.710 ~ 1.711 in.)
No. 2
43.625 ~ 43.650 mm (1.718 ~ 1.719 in.)
No. 3
43.825 ~ 43.850 mm (1.725 ~ 1.726 in.)
No. 4
44.025 ~ 44.050 mm (1.733 ~ 1.734 in.)
No. 5
44.225 ~ 44.250 mm (1.741 ~ 1.742 in.)
Bearing OD (Head Journal I·D)
.
No. 1
43.500 ~ 43.516mm (1.713 ~1.7132 in.)
No. 2
43.700 ~ 43.716mm (1.720 ~ 1.7211 in.)
No. 3
43.900 ~ 43.916mm (1.728 ~ 1.7290 in.)
No. 4
44.100 ~ 44.116 mm (1.736 ~ 1.7369 in.)
No. 5
44.300 ~44.316 mm (1.744 ~ 1.745 in.)
Crankshaft :
.
Main Journal :
Diameter (All)
43.982 ~ 44.000 mm (1.7316 ~ 1.7323 in.)
Taper (Maximum)
0.005 mm (0.0002 in.)
Out of Round (Maximum)
0.005 mm (0.0002 in.)
Main Bearing Clearance (All)
0.020 ~ 0.040 mm (0.0008 ~ 0.0016 in.)
Crankshaft End Play
0.11 ~ 0.31 mm (0.004 ~ 0.012 in.)
Conecting Rod Journal :
Diameter (All)
37.982 ~ 38.000 mm (1.495 ~ 1.496 in.)
Taper (Maximum)
0.005 mm (0.0002 in.)
Out of Round (Maximum)
0.005 mm (0.0002 in.)
Rod Bearing Clearance (All)
0.020 ~ 0.040 mm (0.0008~ 0.0016 in.)
Rod Sode Clearance
0.10 ~ 0.25 mm (0.004~ 0.010 in.)
Valve System
Valve Lash Compensators
Mechanical
Face Angle (All)
45°
Seat Angle (All)
45°
Seat Runot (Maximum, All)
0.05 mm (0.0019 in.)
Face Runot (Maximum, All)
0.045 mm (0.0018 in.)
Seat Width :
Intake
1.56 mm (0.061 in.)
Exhaust
1.56 mm (0.061 in.)
Valve Guide Inside Diameter
5,500 ~ 5,512 (0.2165 ~ 0.2170 in.)
Valve Stem Diameter
Intake
5.465 ~ 5.480 mm (0.215 ~ 0.216 in.)
Exhaust
5.440 ~ 5.455 mm (0.214 ~ 0.215 in.)
Valve Diameter (All) :
Intake
35.5 ~ 35.7 mm (1.398 ~ 1.406 in.)
Exhaust
31.7 ~ 31.9 mm (1.248 ~ 1.256 in.)
Valve Spring Loads :
Valve Open
55.0 ± 3.3 Kgf (121.25 ± 7.28lbs) @ 36.2 mm(1.425 in.)
Valve Closed
25.2 ± 1.8 Kgf (55.56 ± 3.97 lbs) @ 44.2 mm(1.740 in.)
Oil Pump
.
Gap Between Oil Pump Body and Outet Rotor
0.10 ~ 0.17 mm (0.0039 ~ 0.0067 in.)
Outer Rotor Side Clearance
0.065 ~ 0.115 (0.0026 ~ 0.0045 in.)
Inner Rotor Side Clearance
0.065 ~ 0.115 (0.0026 ~ 0.0045 in.)
Relief Valve Spring Free Length
52.4 mm (2.06 in)

Fastener Tightening Specifications

Application
N•m
Lb-Ft
Lb-In
Distributor Housing Bolts / Nuts
9 - 12
-
80 - 106
Exhaust Manifold Bolts / Nuts
17 - 27
13 - 20
-
Exhaust Manifold Heat Shield Bolts
8 - 12
-
71 - 106
Valve Adjusting Lock Nuts
15 - 20
11 - 15
-
Rocker Arm Shaft Bolts
9 - 12
-
80 - 106
Spark Plug
20 - 30
15 - 22
-
Cylinder Head Cover Hexagon Bolts
9 - 12
-
80 - 106
Cylinder Head Bolts
65 - 70
48 - 52
-
A/C Compressor Mounting Bracket Bolts
35 - 45
25 - 33
-
A/C Compressor Mounting Upper Bolts
18 - 22
13 - 16
-
A/C Compressor Mounting Lower Bolts
20 - 24
15 - 18
-
Air Filter Snorkel Bolt
7 - 9
-
62 - 80
Air Filter Housing Nuts
5 - 7
-
44 - 62
Engine Mount Damping Block Bolts
45 - 55
33 - 41
-
Engine Mount Intermediate Bracket Upper Nuts
60 - 70
44 - 52
-
Engine Mount Intermediate Bracket Bolts
72 - 88
53 - 65
-
Engine Mount Brace Bracket Bolts
35 - 45
25 - 33
-
Engine Mount Brace Bracket Nuts
18 - 22
13 - 16
-
Engine Mount Upper Bracket Bolts
35 - 41
25 - 30
-
Engine Mount Lower Bracket Bolts
35 - 41
25 - 30
-
Engine Mount Reaction Rod-to-Engine Mount Bolts/ Nuts
68 - 83
50 - 61
-
Engine Mount Reaction Rod-to-Body Bolts
68 - 83
50 - 61
-
Engine Mount Front Bracket-to-Engine Mount Bolt
35 - 41
25 - 30
-
Engine Mount Front Damping Bush Bolts
(Crossmember Side)
45 - 55
33 - 41
-
Engine Mount Front Damping Bush Bolt
(Crossmember Side)
35 - 41
25 - 30
-
Engine Mount Front Damping Bush Bolt/Nut
(Bracket Side)
68 - 83
50 - 62
-
Oil Level Gauge Guide Tube Bolt
9 - 12
-
80 - 106
Oil Pressure Switch
12 - 16
-
106 - 140
Oil Pan Drain Plug
30 - 40
22 - 30
-
Oil Pan Bolts / Nuts
9 - 12
-
80 - 106
Oil Pump Strainer Bolt
9 - 12
-
80 - 106
Oil Pump Cover Bolts
9 - 12
-
80 - 106
Oil Filter
12 - 16
-
106 - 140
Oil Filter Stud
20 - 25
15 - 18
-
Camshaft Plate Screw
9 - 12
-
80 - 106
Camshaft Gear Bolt
50 - 60
36 - 44
-
Connecting Rod Bearing Cap Nuts
31 - 35
23 - 25
-
Crankshaft Rear Oil Seal Housing Bolts / Screws
9 - 12
-
80 - 106
Crankshaft Main Bearing Cap Bolts
55 - 60
41 - 44
-
Crankshaft Pulley Bolt
65 - 75
48 - 55
-
Clutch Housing Lower Plate Bolts
4 - 7
-
35 - 62
Timing Belt Rear Cover Bolts
9 - 12
-
80 - 106
Timing Belt Tensioner Bolt
15 - 23
11 -17
-
Timing Belt Front Upper Cover Bolts
9 - 12
-
80 - 106
Timing Belt Front Lower Cover Bolts
9 - 12
-
80 - 106
Power Steering Pump Bolt
20 - 24
15 - 18
-
Power Steering Pump Front Bracket Bolt
20 - 24
15 - 18
-
Power Steering Pump Rear Bracket Bolt
18 - 22
13 - 16
-
Power Steering Pump Rear Bracket Nut
20 - 24
15 - 18
-
Power Steering Pump Rear Bracket Adjust Bolt
20 - 24
15 - 18
-
Flywheel Bolts
40 - 45
30 - 33
-
Intake Manifold Nuts
15 - 19
11 - 14
-
Intake Manifold Main Bracket Bolts (10M)
9 - 12
-
80 - 106
Intake Manifold Main Bracket Nuts
9 - 12
-
80 - 106
Intake Manifold Subsidiary Bracket Bolt
9 - 12
80 - 106
-
Intake Manifold Subsidiary Bracket Nut
15 - 19
11 - 14
-

SPECIAL TOOLS

Special Tools Table


M3C11B4V
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09900-00410
Hexagon Wrench
Set

M3C11B4W
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DW130-040
Oil Filter Wrench

M3C11B4X
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09915-64510
Compression
Pressure Gauge

M3C11B4Y
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09915-67310
Vacuum Gauge

M3C11B4Z
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09915-77310
Oil Pressure
Gauge

M3C11B5A
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09916-14510
Valve Spring
Compressor
.
.
09916-48210
Valve Spring
Compressor
Attachment

M3C11B5B
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09916-34541
Reamer Handle

M3C11B5C
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09916-37320
Valve Guide Reamer
(5mm or 0.1969 in.)

M3C11B5D
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09916-38210
Valve Guide Reamer
(11mm or 0.4331 in.)

M3C11B5E
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09916-44910
Valve Guide Remover

M3C11B5F
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09916-58210
Valve Guide Installer

M3C11B5G
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09916-77310
Piston Compressor

M3C11B5H
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09917-68220
Camshaft Sprocket
Holder

M3C11B5I
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09917-88220
Valve Guide Installer
Attachment

M3C11B5J
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09918-08210
Vacuum Gauge Joint

M3C11B5K
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09924-17810
Flywheel Holder

M3C11B5L
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09927-56020
Crankshaft Pully
Holder

M3C11B5M
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DW 100-010
Fuel Pressure Gauge

M3C11B5N
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DW 100-020
Spring Clamp
Remover/Installer

M3C11B5O
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DW 110-021
Engine Assembly
Support Fixture

M3C11B5R
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DW 150-020
Distributor Case Nut
Remover/Installer

M3C11B5S
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KM - 412
Engine Overhaul
Stand

M3C11B5T
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DW 010 - 010
Engine & Transaxle
Assembly Support
Remover/Installer


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