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FENDER, HOOD AND TAILGATE

FENDER

REPAIR PROCEDURE

    1. Remove the related parts.
      • Front bumper and mud guard.
    2. Remove the fender.
    3. Preparation of the new fender.
      • Preparation of the new fender and check damaged areas.
    4. Apply the paint.
    5. Caution :

      • Ventilate when spraying paint. Most paint contains substances that are harmful if inhaled or swallowed. Read the paint label before opening paint container.
      • Avoid contact with skin. Wear an approved respirator, gloves, eye protection and appropriate clothing when painting.
      • Paint is flammable. Store in a safe place, and keep it away from sparks, flames or cigarettes.

    6. Apply the mastic sealer.
      • Apply the mastic sealer to the mounting bolts.

      Note : Before apply the new sealer, check the current sealer status.

      M5-7-F1
      Display graphicTranslations of text in graphics


    7. Preinstall the fender.
      • Fasten to the wheelhouse at two places with bolts. Close the hood and check the front and rear clearances and level differences of the hood and door.

      M5-7-F2
      Display graphicTranslations of text in graphics


    8. Tighten fully.
      • After checking and adjusting the mounting position, tighten all bolts fully.
    9. Install the related parts.
      • Install in the reverse order in which they were removed.
    10. Check clearance.
      • Check clearance of front bumper.

HOOD

REPAIR PROCEDURE

    1. Remove the related parts.
    2. Remove the hood.
      • Remove the hood mounting bolts from two hinge bows.

      M5-7-F3
      Display graphicTranslations of text in graphics


    3. Preparation of the new hood.
      • Preparation of the new hood and check damaged areas.
    4. Apply the paint.
    5. Caution :

      • Ventilate when spraying paint. Most paint contains substances that are harmful if inhaled or swallowed.
      • Read the paint label before opening paint container.
      • Avoid contact with skin. Wear an approved respirator, gloves, eye protection and appropriate clothing when painting.
      • Paint is flammable. Store in a safe place, and keep it away from sparks, flames or cigarettes.

    6. Preinstall the hood.
      • Fasten to the hood hinges bows at two places with four bolts, carefully.

      M5-7-F4
      Display graphicTranslations of text in graphics


      • Close the hood and check the front and rear clearances and level difference of hood, fender and head lamps.

      M5-7-F5
      Display graphicTranslations of text in graphics


    7. Tighten fully.
      • After checking and adjusting the mounting position, tighten all bolts fully.
    8. Install the related parts.
      • Install in the reverse order in which they were removed.
    9. Check and adjust.
      • Check clearances and level differences.
      • Check the hood locking and unlocking condition.

TAILGATE

REPAIR PROCEDURE

    1. Remove the related parts.
      • Wiring harness.
      • Rear wiper arm and motor.
      • Rear window glass.
      • Lock set, latch and others.
    2. Remove the tailgate.
      • Remove the tailgate mounting bolts from two hinge bows.

      M5-7-F6
      Display graphicTranslations of text in graphics


    3. Preparation of the new tailgate.
      • Preparation of the new tailgate and check damaged areas.
    4. Apply the paint.
    5. Caution :

      • Ventilate when spraying paint. Most paint contains substances that are harmful if inhaled or swallowed.
      • Read the paint label before opening paint container.
      • Avoid contact with skin. Wear an approved respirator, gloves, eye protection and appropriate clothing when painting.
      • Paint is flammable. Store in a safe place, and keep it away from sparks, flames or cigarettes.

    6. Preinstall the tailgate.
      • Fasten to the tailgate hinges at two places with four bolts, carefully.
      • Install bumper.
      • Close the tailgate and check the clearances and level difference of tailgate, side panel outers and rear combination lamps.

      M5-7-F7
      Display graphicTranslations of text in graphics


    7. Tighten fully.
      • After checking and adjusting the mounting position, tighten all bolts fully.
    8. Install the related parts.
      • Wiring harness and solenoid valve.
      • Lock set, latches and linkages.
      • Install the rear window glass.
      • Install in the reverse order in which they were removed.
    9. Check and adjust.
      • Clean the luggage compartment.
      • Check clearances and level differences.
      • Check the luggage locking and unlocking condition.
      • Check for water leaks in the luggage compartment.
      • Check the rear glass demist operation.
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