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SECTION 5B

TRANSMISSION / TRANSAXLE (FIVE-SPEED MANUAL TRANSAXLE)

MLT5B001
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FIVE-SPEED M/T - MANUAL TRANSAXLE (561)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
Y4A
Y3S
Y7T
. 1
. TRANSAXLE ASSEMBLY - REPLACE
INC : Replace clutch release bearing necessary
5610100
3.5
3.0
1.7
. TRANSAXLE ASSEMBLY - OVERHAUL
INC : Replace clutch release bearing necessary
5610300
6.5
7.1
5.8
. TRANSAXLE OIL - REPLACE
5610500
0.4
. 2
. AIR BREATHER, T/M - REPLACE
5611100
0.2
. 3
. SEAL, EXTENSION CASE OIL - REPLACE
5611300
2.2
. 4
. SWITCH, NEUTRAL - REPLACE
5611500
0.4
. 5
. CASE, T/M LOWER - REPLACE
5611700
2.1
. 6
. CASE, T/M UPPER - REPLACE
5611900
2.6
. 7
. COVER AND/OR GASKET, GEAR SHIFT (M/T) - REPLACE
5612100
0.5
0.5
. 8
. HOUSING, T/M (LEFT SIDE) - REPLACE
5612300
4.8
3.9
. 9
. HOUSING, T/M (RIGHT SIDE) - REPLACE
5612500
5.2
3.4
. 10
. COVER, T/M RR SIDE - REPLACE
5612700
3.8
0.8
. 11
. CASE, EXTENSION - REPLACE
5612900
2.4
. 12
. PLATE, BEARING - REPLACE
5613100
4.3
. 13
. PLATE, TRANSAXLE OIL - REPLACE
5613200
4.7
. 14
. COVER, TRANSAXLE UNDER - REPLACE
5613300
0.3
0.3
Y4A : MATIZ, Y3S : TICO, Y7T : DAMAS/LABO

MLT5B002
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FIVE-SPEED M/T - TRANSAXLE GEAR (563)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
Y4A
Y3S
Y7T
. 1
. GEAR, 5TH SPEED - REPLACE
INC : Shim selection time
INC : R&R transaxle and replace clutch release bearing necessary
5630100
4.2
3.6
. 2
. GEAR, 4TH SPEED - REPLACE
INC : Shim selection time
INC : R&R transaxle and replace clutch release bearing necessary
5630300
4.9
. 3
. GEAR, 3RD SPEED - REPLACE
INC : Shim selection time
INC : R&R transaxle and replace clutch release bearing necessary
5630500
4.9
. 4
. GEAR, 2ND SPEED - REPLACE
INC : Shim selection time
INC : R&R transaxle and replace clutch release bearing necessary
5630700
4.9
. 5
. GEAR, 1ST SPEED - REPLACE
INC : Shim selection time
INC : R&R transaxle and replace clutch release bearing necessary
5630900
5.0
. 6
. SHAFT, TRANSAXLE COUNTOR - REPLACE
INC : Shim selection time
INC : R&R transaxle and replace clutch release bearing necessary
5631200
5.1
3.8
2.5
. 7
. SYNCHRONIZERS (5TH) - REPLACE
INC : Shim selection time
INC : R&R transaxle and replace clutch release bearing necessary
5631300
3.9
. 8
. SYNCHRONIZERS (3RD-4TH) - REPLACE
INC : Shim selection time
INC : R&R transaxle and replace clutch release bearing necessary
5631500
5.0
3.6
. 9
. SYNCHRONIZERS (1ST-2ND) - REPLACE
INC : Shim selection time
INC : R&R transaxle and replace clutch release bearing necessary
5631700
5.0
. 10
. GEAR, SLIDING - REPLACE
INC : Shim selection time
INC : R&R transaxle and replace clutch release bearing necessary
5631900
5.0
Y4A : MATIZ, Y3S : TICO, Y7T : DAMAS/LABO

MLT5B002
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FIVE-SPEED M/T - TRANSAXLE GEAR (563)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
Y4A
Y3S
Y7T
. 11
. SLEEVE, SHIFT - REPLACE
INC : Shim selection time
INC : R&R transaxle and replace clutch release bearing necessary
5632100
5.0
3.6
. 12
. SLEEVE, 5TH SPEED SHIFT - REPLACE
INC : Shim selection time
INC : R&R transaxle and replace clutch release bearing necessary
5632300
3.9
. 13
. INPUT SHAFT, TRANSAXLE - REPLACE
INC : Shim selection time
INC : R&R transaxle and replace clutch release bearing necessary
5633100
5.1
3.8
2.5
. 14
. MAIN SHAFT, TRANSAXLE - REPLACE
5633200
2.3
. 15
. INPUT SHAFT ASS'Y, TRANSAXLE - REPLACE
INC : Shim selection time
INC : R&R transaxle and replace clutch release bearing necessary
5633300
4.8
. 16
. GEAR, REVERSE IDLE - REPLACE
INC : Shim selection time
INC : R&R transaxle and replace clutch release bearing necessary
5633400
4.7
3.2
1.9
. 17
. COUNTER SHAFT ASS'Y TRANSAXLE - REPLACE
INC : Shim selection time
INC : R&R transaxle and replace clutch release bearing necessary
5633500
4.8
. 18
. BEARING, INPUT AND/OR MAIN SHAFT - REPLACE
INC : Shim selection time
INC : R&R transaxle and replace clutch release bearing necessary
5633600
4.8
. 19
. SEAL, INPUT SHAFT OIL - REPLACE
INC : Shim selection time
INC : R&R transaxle and replace clutch release bearing necessary
5633700
4.8
3.8
2.5
. 20
. GEAR, 5TH SPEED (INPUT) - REPLACE
INC : Shim selection time
INC : R&R transaxle and replace clutch release bearing necessary
5633800
3.9
Y4A : MATIZ, Y3S : TICO, Y7T : DAMAS/LABO

MLT5B002
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FIVE-SPEED M/T - TRANSAXLE GEAR (563)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
Y4A
Y3S
Y7T
. 21
. 4TH GEAR AND/OR BEARING, INPUT - REPLACE
INC : Shim selection time
INC : R&R transaxle and replace clutch release bearing necessary
5633900
4.9
. 22
. 3TH GEAR AND/OR BEARING, INPUT - REPLACE
INC : Shim selection time
INC : R&R transaxle and replace clutch release bearing necessary
5634100
5.0
Y4A : MATIZ, Y3S : TICO, Y7T : DAMAS/LABO

P145B03
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FIVE-SPEED M/T - GEAR SHIFT COVER & FORK (566)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
Y4A
Y3S
Y7T
. 1
. COVER AND/OR GASKET, TRANS - REPLACE
5660100
0.9
. 2
. CASE A1 - GR SHIFT GUIDE - REPLACE
5660200
1.0
. 3
. FORK AND/OR SHAFT, SHIFT (1ST-2ND) - REPLACE
INC : R&R transaxle and replace clutch release bearing necessary
5660300
4.8
3.4
2.1
. 4
. FORK AND/OR SHAFT, SHIFT (3RD-4TH) - REPLACE
INC : R&R transaxle and replace clutch release bearing necessary
5660500
4.8
3.4
2.1
. 5
. FORK AND/OR SHAFT, SHIFT (REVERSE) - REPLACE
INC : R&R transaxle and replace clutch release bearing necessary
5660900
4.7
3.4
2.1
. 6
. SENSOR A - GR POSITION - REPLACE
5661300
1.0
. 7
. SHAFT, GEAR SHIFT AND/OR ARM - REPLACE
5661500
3.5
. 8
. YOKE, GEAR SHIFT - REPLACE
5661600
0.5
. 9
. BOLT, INTERLOCK GUIDE - REPLACE
5661700
0.3
1.9
. 10
. BOLT, GR SHIFT INTERLOCK - REPLACE
5661800
0.3
0.3
1.9
. 11
. SHAFT, SHIFT FORK (5TH) - REPLACE
5661900
4.9
3.4
2.1
. 12
. LEVER, REVERSE GEAR SELECT - REPLACE
5662100
4.7
3.2
. 13
. CAM, REVERSE GEAR SELECT - REPLACE
5662200
1.0
0.8
. 14
. SHAFT AND/OR LEVER, GEAR SHIFT - REPLACE
5662300
0.9
3.4
. 15
. FORK, GEAR SHIFT (5TH) - REPLACE
5662400
3.9
3.2
1.9
. 16
. SHAFT, GEAR SHIFT LEVER - REPLACE
5662500
0.9
2.1
. 17
. DOG, REVERSE SHIFT LIMIT - REPLACE
5662600
2.1
. 18
. LEVER ASS'Y, SELECT OR SHIFT - REPLACE
5662700
0.9
. 19
. LEVER, REVERSE GEAR - REPLACE
5662800
4.7
Y4A : MATIZ, Y3S : TICO, Y7T : DAMAS/LABO

MLT5B004
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FIVE-SPEED M/T - DIFFERENTIAL GEAR (567)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
Y4A
Y3S
Y7T
. 1
. DIFFERENTIAL ASSEMBLY - REPLACE
INC : Inner axle oil seal, outer axle oil seal replace
INC : R&R transaxle and replace clutch release bearing necessary
5670100
4.8
. 2
. SIDE BEARINGS - REPLACE
INC : Inner axle oil seal, outer axle oil seal replace
INC : R&R transaxle and replace clutch release bearing necessary
5670300
4.9
. 3
. RING GEAR - REPLACE
INC : Inner axle oil seal, outer axle oil seal replace
INC : R&R transaxle and replace clutch release bearing necessary
5670500
4.9
3.6
. 4
. PINIONS AND SIDE GEARS - REPLACE
INC : Inner axle oil seal, outer axle oil seal replace
INC : R&R transaxle and replace clutch release bearing necessary
5670700
5.0
. 5
. SPEEDOMETER GEAR - REPLACE
INC : Inner axle oil seal, outer axle oil seal replace
INC : R&R transaxle and replace clutch release bearing necessary
5670900
4.9
3.5
2.1
. 6
. DIFFERENTIAL HOUSING - REPLACE
INC : Inner axle oil seal, outer axle oil seal replace
INC : R&R transaxle and replace clutch release bearing necessary
5671100
5.2
3.6
. 7
. SEALS, AXLE (TRANSAXLE) - REPLACE (RIGHT)
.
.
.
.
Right
5671300
1.0
1.0
Left
5671400
1.0
1.0
Both
5671500
1.4
1.4
Y4A : MATIZ, Y3S : TICO, Y7T : DAMAS/LABO

MLT5B005
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FIVE-SPEED M/T - SHIFT CONTROL (569)

NO.
OPERATION DESCRIPTION
OPERATION CODE
MODEL
Y4A
Y3S
Y7T
. 1
. KNOB, GEARSHIFT LEVER - REPLACE
5690300
0.3
0.3
0.3
. 2
. CONTROL ASSEMBLY, FLOOR MOUNTED GEARSHIFT - REPLACE
5690900
0.5
0.8
0.4
. 3
. BOOT, GEARSHIFT - REPLACE
5691300
0.3
0.3
0.3
. 4
. CABLE, GEAR SHIFT - REPLACE
5691500
1.0
1.0
. 5
. CABLE, GEAR SELECT - REPLACE
5691700
1.0
. 6
. BUSH, CONTROL SHIFT - REPLACE
5691900
0.7
. 7
. SHIFT, GEAR CONTROL - REPLACE
5692100
0.5
. 8
. ROD, EXTENSION - REPLACE
5692300
0.7
. 9
. HOUSING, GEAR CONTROL - REPLACE
5692500
0.8
0.8
Y4A : MATIZ, Y3S : TICO, Y7T : DAMAS/LABO
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