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SECTION

SPECIFICATIONS

General Specifications

Application
Description
Unit
Standard
Limit
General
Type
Forward gear
-
Synchronized
mesh type
-
.
Reverse gear
-
Sliding mesh
type
-
Gear ratio
1st
-
3.417
-
.
2nd
-
1.950
-
.
3rd
-
1.280
-
.
4th
-
0.914
-
.
5th
-
0.758
-
.
Reverse
-
3.273
-
Final drive ratio
-
4.444
-
Fluid capacity
L(qt)
2.1 (2.21)
-
Fluid classification
-
75W-85 (GL-4)
-
Service
Key groove width of synchronizer ring
1st, 2nd, 3rd, 4th gear
mm (in.)
9.6 (0.378)
10.0 (0.394)
.
5th gear
mm (in.)
9.4 (0.370)
9.8 (0.386)
Shift fork end thickness
Low speed shift fork (1st~2nd)
mm (in.)
8.7 (0.343)
8.1 (0.319)
.
High speed shift fork (3rd~4th)
mm (in.)
7.8 (0.307)
7.2 (0.283)
.
5th gear shift fork
mm (in.)
7.8 (0.307)
7.2 (0.283)
Clearance between gear and synchronizer ring
mm (in.)
1.0 (0.039)
0.5 (0.020)
Clearance between sleeve and shift fork
mm (in.)
0.2-0.6
(0.008-0.024)
1.0 (0.039)
Thrust free play of differential side gear
mm (in.)
0.05-0.33
(0.002-0.013)
-
Speedometer gear ratio(Driven/Drive)
-
17/18 (0.944)
-

Fastener Tightening Specifications

Application
N•m
Lb-Ft
Lb-In
5th/Reverse Gear Shift Shaft Bolt
10-16
7-12
-
Back Up Light Switch Nut
15-18
11-13
-
Counter Shaft 5th Gear Nut
60-80
44-59
-
Crankshaft Position Sensor Bolt
5-8
-
44-70
Differential Ring Gear Bolt
80-100
59-74
-
Front Exhaust Pipe Nut (Exhaust Manifold Side/Muffler Side)
25-35
18-25
-
High Speed Shift Shaft Bolt
10-16
7-12
-
Low Speed Shift Shaft Bolt
10-16
7-12
-
Oil Drain Plug
25-30
18-22
-
Oil Level Plug
25-30
18-22
-
Radiator Lower Hose Bracket Bolts
8-15
-
70-132
Reverse Idle Gear Shaft Bolt
18-28
13-21
-
Reverse Shift Lever Bolt
18-28
13-21
-
Cable Bracket Bolt
18-28
13-21
-
Left Case Plate Screw
6-7
-
53-62
Shift Interlock Bolt
18-28
13-21
-
Side Cover Bolt
8-12
-
71-106
Speedometer Driven Gear Bolt
4-7
-
35-62
Starter Motor Bolt
18-28
13-21
-
Transaxle Case Bolt
15-22
11-16
-
Transaxle Lower Bolt and Nut (Engine Side)
55-65
41-48
-
Transaxle Mounting Bolt (Body Side)
45-55
33-41
-
Transaxle Mounting Bolt and Nut (Transaxle Side)
55-67
41-49
-
Transaxle Mounting Bolts (Transaxle Side)
50-60
37-44
-
Transaxle Upper Bolt (Engine Side)
55-65
41-48
-
Transaxle Under Cover Bolt
35-55
25-41
-

SPECIAL TOOLS

Special Tools Table


76010
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09913-76010
Bushing, Seal Installer

80112
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DW09913-80112
Gear, Bearing Installer

57810
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DW09921-57810
Gear, Bearing Remover

98221
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DW09925-98221
Gear, Bearing Installer

53111
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DW09940-53111
Gear, Bearing Installer

78210
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DW09943-78210
Bushing, Seal Installer

DW110021
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DW110-020
Engine Assembly
Support Fixture

DW22002A
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DW220-020A-01
Differential Bearing
Puller

DW22002B
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DW220-020A-02
Differential Bearing
Plate Adapter

DW22002C
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DW220-020A-03
Differential Bearing
Plate Adapter

DW220100
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DW220-100
Needle Bearing
Remover

DW220120
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DW220-120
Input Shaft
Holder

KM466A
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KM466-A
Gear, Bearing Remover
/ Installer

KM519
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KM519
Oil Seal Installer

DW220110
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DW220-110
Needle Bearing
Installer


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