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SECTION 2

ENGINE COMPARTMENT

1. COMPONENTS CONNECTION LOOSE

Check engine compartment for components which may be loose; kinked or pinched vacuum hoses or electrical connections, and for any other missing or disconnected components as below.

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  1. Power steering fluid tank*
  2. Coolant surge tank
  3. Engine oil filler cap
  4. Ignition coil
  5. Brake fluid tank
  6. Battery
  7. Fuse and relay box
  8. Air cleaner
  9. Engine oil level dipstick
  10. Washer fluid tank
  11. Auto clutch fluid tank*
  12. Bonnet contact switch*
If remedy is required, tighten clamps, connections, bolts and nuts, and replace or repair defective hose and its connections.

2. HOSE AND ELECT. WIRES ROUTING

Check to assure that following hoses and electrical wires are properly routed to provide sufficient clearance with adjacent moving or hot parts.

3. FREENESS OF MOVEMENT OF LINKAGE, VALVES AND OTHER COMPONENTS

Observe the movement of freeness of movement of linkage, valves and other components.

Note : Do not run the starter motor too long as this puts a severe strain on the battery.

4. UNUSUAL NOISES

Check for unusual noises within engine compartment.
Run the engine and check if there are some unusual noises. If unusual noises are heard, fasten or fix the loosen parts and adjust the clearance between components.

5. SEEPAGE AND LEAKS AT HOSES AND PIPE CONNECTIONS, ETC.

Visually inspect for seepage and leaks at hoses and pipe connection, seals, gaskets and plugs. Tighten clamps and connection as necessary.

6. POWER STEERING SYSTEM

Check power steering gear, lines and hoses for leaks and clearance with adjacent panels, moving or hot parts.
Tighten clamps and connectors as necessary.

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7. ENGINE COOLANT PROTECTION

Test engine coolant protection
Description
Cooling fan Operating Mode
Fan operating Temp.(°C)
ON
OFF
A/C OFF or Non-A/C model
Low speed
93
90
High speed
100
97
A/C ON
High speed
when the A/C system is ON

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8. ALL FLUID LEVELS CHECK

Check all fluid levels; engine oil, transmission oil, auto clutch oil, power steering oil, brake and cooling system.

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D102A
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* Allowable Limit : Up to 15mm (0.59 inch) above the MIN. Line

Note : Use only specified fluid.
* Allowable Limit : Up to 2mm (0.08 inch) below the MAX. line.

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Note : Fluid specification DOT 3 or DOT 4
* Allowable Limit : Up to 13mm (0.51 inch) below the MAX. line.

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Note : Do not overfill and remove the coolant surge tank cap when the engine and radiator are hot. The antifreeze content of the coolant should be maintained at a minimum of 50% and maximum of 60%.

Note : Do not use radiator antifreeze for windshield washer solution. Because this may result in damage to the paint work.

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* Allowable Limit : Up to 4mm (0.16 inch) below the MAX. line.

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Note : Fluid specification DEXRON® II or DEXRON® III

9. THROTTLE LINKAGE


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10. BELTS TENSION

Item
New
Used
Alternator belt
250-350 N
200-250 N
Power Steering & Compressor belt
500 – 600 N
400 – 500 N
Compressor belt
450 – 500 N
300 – 400 N
Power steering belt
300 – 400 N
250 – 350 N

Note : To check belt tension easily, apply moderate thumb pressure (Approx. 10 kg) midway between pulleys, and check the deflection. If the belt goes down by 10mm, it is normal.

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D108
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